Autoclave à pulvérisation d'eau

Working Principle

Put the product into the sterilization retort and close the door. La porte de l'autoclave est sécurisée par un verrouillage triple sécurité. Tout au long du processus, la porte est mécaniquement verrouillée.

The sterilization process is automatically carried out according to the recipe input to the micro-processing controller PLC
Tout au long du processus, the pressure inside the retort is controlled by the program by feeding or discharging compressed air through the automatic valve to the retort. Due to water spray sterilization, the pressure in the retort is not affected by temperature, and the pressure can be set freely according to the packaging of different products, making the equipment more widely applicable (three-piece cans, two-piece cans, flexible packaging bags, glass bottles, plastic packaging etc.).

Advantage

• Accurate temperature control, excellent heat distribution

The temperature control module (D-TOP system) developed by Starboom has up to 12 stages of temperature control, and the step or linearity can be selected according to different product and process recipe heating modes, so that the repeatability and stability between batches of products are maximized well, the temperature can be controlled within ±0.5℃.

• Perfect pressure control, suitable for a variety of packaging forms

The pressure control module (D-TOP system) developed by Starboom continuously adjusts the pressure throughout the whole process to adapt the internal pressure changes of the product packaging, so that the degree of deformation of the product packaging is minimized, regardless of the rigid container of tin cans, aluminum cans or plastic bottles, plastic boxes or flexible containers can be easily satisfied, and the pressure can be controlled within ±0.05Bar.

• Highly clean product packaging

The heat exchanger is used for indirect heating and cooling, so that the steam and cooling water are not in contact with the process water. The impurities in the steam and cooling water will not be brought to the sterilization retort, which avoids the secondary pollution of the product and does not require water treatment chemicals (No need to add chlorine), and the service life of the heat exchanger is also greatly extended.

Starboom has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made Starboom familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.

• Energy saving and environmental protection

A small amount of process water is quickly circulated to quickly reach the predetermined sterilization temperature.

Low noise, create a quiet and comfortable working environment.

Unlike pure steam sterilization, there is no need to vent before heating, which greatly saves steam loss and saves about 30% of steam.

Applicable Packing type

Tin can

Aluminum can

Aluminum bottle

Plastic bottles, cups, boxes, trays

Glass jars, can

Flexible packaging pouch

Tetra Recart