Overview
The cage loading function is mainly used for loading various tin cans of beverages or canned goods into cages before secondary sterilization. A mesh belt can receiving platform stacks the filled and sealed cans layer by layer from bottom to top into sterilization cages, and then the cages are transported to the sterilizer via a trolley circulation track. The cage unloading function is mainly used for unloading various tin cans of beverages or canned goods after secondary sterilization. A can pushing device pushes the stacked cans in the sterilization cages layer by layer from top to bottom onto a conveyor platform. This equipment replaces manual cage loading and unloading methods, greatly improving production efficiency.
Cage Loading System
- Main Technical Parameters
- Production Capacity: 800 cans/min
- Total Power: 6kW
- Total Weight: 3000kg
- Power Supply: 3X380VX50Hz
- Control Power Supply: DC24V/AC24V
- Compressed Air Source: 0.8Mpa
- Air Consumption: 0.1m³/min
- Main Structure and Features
- The main support structure of the cage loading machine head is constructed from high-quality carbon steel pipes (80*60mm) welded together, with a powder-coated and baked-on finish.
- The cage guide structure, can guide, and guard plate are all made of stainless steel and are adjustable. Cage positioning is achieved through a cylinder-encircled fixing mechanism, ensuring a stable structure, accurate positioning, and smooth loading operation.
- The lifting platform uses a hydraulically supported cross-arm lifting system, eliminating the need for ground drilling and ensuring smooth lifting. It has a load capacity of up to 1T. A photoelectric sensor is installed at the top for detection and positioning, ensuring precise control of the lifting height. 4. The cage bottom plate automatically detects its position during descent and has a descent layer counting function.
- The cage-loading chain mesh is made of imported POM material, DMM brand, which is wear-resistant, high-temperature resistant, and has strong load-bearing capacity. The structure is segmented to prevent excessive tank thrust from causing tank squeezing; the front section is 1000mm, and the rear section is 6000mm. The rear section has a cylinder and a tank-stopping mechanism. The lower transition plate is laser-cut, with its outer contour matching the tank diameter, ensuring neat and accurate tank stopping. The front conveyor and cage-loading actions are linked for start and stop. The cage-entry transition plate uses a cylinder to rotate, ensuring smooth cage entry and exit.
- The cage-loading action is completed by a ring-shaped structure. This structure restricts the overall dimensions of the tank layer during operation, and a frequency converter-controlled self-braking motor drives a synchronous belt for transmission, ensuring that the tank does not experience squeezing deformation or tipping jamming during linear freedom of movement.
- The side plates of the conveyor belt are made of 2.5mm thick SUS304 stainless steel. The chain is a heavy-duty chain with a pitch of 57.15mm. The conveyor belt itself is made of imported POM material, ensuring smooth operation and high wear resistance, with a wear rate only 60% of other similar products.
█ Unloading Cage System
- Main Technical Parameters
- Production Capacity: 800 tanks/min
- Total Power: 6kW
- Total Weight: 3000kg
- Power Supply: 3X380VX50Hz
- Control Power Supply: DC24V/AC24V
- Compressed Air Source: 0.8Mpa
- Air Consumption: 0.1m³/min
- Main Structure and Features
- The main support part of the unloading machine head is constructed from high-quality carbon steel pipes (80*60mm) welded together, with a powder-coated and baked-on finish on the outer surface.
- The cage guide structure, tank guide, and guard plate are all made of stainless steel and the guides are adjustable. 1. The cage positioning system utilizes a cylinder-encircling fixation, ensuring a stable structure, accurate positioning, and smooth unloading.
- The lifting platform employs a hydraulically supported cross-arm lifting mechanism, eliminating the need for ground drilling and providing smooth lifting. It has a load capacity of 1 ton. A photoelectric sensor is installed at the top for positioning detection and precise height control. The cage bottom plate automatically detects its position during descent and includes a descent layer counting function.
- The unloading chain mesh is made of imported POM material from the DMM brand, offering wear resistance, high temperature resistance, and strong load-bearing capacity. The wide conveyor is linked to the unloading action for simultaneous start and stop. The cage exit transition plate uses a cylinder-driven tilting mechanism to ensure smooth cage entry and exit.
- The unloading action is completed by an encircling structure. This structure restricts the overall dimensions of the tank during operation, and a frequency converter-controlled self-braking motor drives a synchronous belt for transmission, ensuring that the tank does not experience compression deformation or tipping/jamming during linear freedom of movement.
- 6The conveyor belt side plates are made of 2.5mm thick SUS304 stainless steel. The mesh chain is a heavy-duty chain with a pitch of 57.15mm. The conveyor belt itself is made of imported POM material, ensuring smooth operation and high wear resistance, with a wear rate only 60% of other similar products.
█ Pneumatic Baffle Suction Device
Main Structure and Features
- This machine is designed with an automatic baffle suction mechanism. Its four specially customized accordion-style suction cups ensure a firm and reliable suction of baffles, offering strong adaptability.
- The baffle suction mechanism utilizes PLC programming control, combined with photoelectric detection, to handle both loading and unloading operations. During the loading and unloading process, the suction mechanism simultaneously picks up and places the baffles from the cage to the placement platform. This significantly saves loading and unloading time and improves overall machine efficiency.
█ Baffle Placement Platform
Main Structure and Features
- The main frame is made of 80*80mm carbon steel tubing, and the side guards are made of SUS304 stainless steel.
- The side guards feature an adjustable front-to-back design to ensure the partition positions are easily accessible for suction cup gripping.
- The overall height is adjusted by a cross-arm hydraulic lifting platform to ensure the partition positions are easily accessible for suction cup gripping.
